Circuit breaker assembly line

The circuit breaker assembly line adopts advanced modular design concept and is specially designed for the large-scale manufacturing of vacuum circuit breakers (VKC, VPK series) and intelligent small switchgear (KXG98 series). The production line realizes the full process of automated operations from the online production of parts to the offline production of finished products, covering the three core manufacturing links of assembly, debugging, and testing, and the annual production capacity can reach more than 100,000 sets of standardized professional products.

2. Product characteristics Modular design-Each functional unit of the production line is independently modular, and can be flexibly combined according to the product type and quickly changed. Full-process automation-Automate the entire process from the loading of bulk parts to the offline production of finished products, eliminating manual operations and ensuring process consistency. Flexible manufacturing-Compatible with multiple series of products such as VKC, VPK vacuum circuit breakers and KXG98 intelligent small switchgear. Intelligent testing-Integrate online testing system to achieve real-time monitoring of product quality and data traceability. High-capacity output-annual production capacity of 100,000 + sets to meet large-scale standardized production needs.

3. Technical parameters Production line type: Standard automated production line Applicable products: VKC series vacuum circuit breakers, VPK series vacuum circuit breakers, KXG98 intelligent small switchgear Process coverage: assembly, debugging, testing, processing, installation and debugging stations: 16 testing stations: 3 degrees of automation: full-process automation (Online parts → offline) Annual production capacity: ≥100,000 units Operation mode: unmanned/miniaturized intelligent production feeding stage: raw materials and spare parts are automatically fed, and delivered to each station by AGV or conveyor line. Assembly stage: 16 processing, installation and debugging stations complete precise assembly of parts. Debugging stage: The automated debugging system completes the setting and calibration of product functional parameters. Inspection stage: Three dedicated testing stations are used to conduct all tests on electrical properties, mechanical characteristics, insulation strength, etc. Offline stage: Automatic sorting, packaging and warehousing of qualified products.

4. Core advantages: Efficiency improvement Automation replaces traditional manual operations and eliminates efficiency fluctuations caused by human factors. Continuous-flow production model eliminates waiting waste between processes. Parallel workstation design enables mixed-line production of multiple products. Quality consistency ensures automated assembly ensures critical size and torque accuracy. Online inspection data is collected in real time and a product life cycle quality file is established. 5. Application Fields VKC series vacuum circuit breakers-used in medium voltage distribution systems and industrial power protection fields. VPK series vacuum circuit breakers-used in the fields of smart grid and new energy grid connection. KXG98 series intelligent small switchgear-used in urban power distribution, data centers, and rail transit fields.